847 244-3600 Info@Amerikal.com
Area Reader

Area Reader

AREA READER – Cip3 Preset

From Platesetter to Press..
Auto Processing of Pre-press .PPF files makes light work of Press Cip3 Auto-setting

SET & FORGET

Area Reader Technology Enables…

  • Set press configuration
  • Set plate Size
  • Preset IPC or ink key system parameters
  • Set Rotation / Mirror
  • Auto process for multiple press sizes
  • Output to different press specific folders
  • Hot Folder Auto Processing
  • Process folder as single job
  • Open and Inspect PPF Files
  • Color preview / coverage calculation
  • Auto Process PPF, PDF or TIFF files
  • Auto delete old files
And a host of other features

 

IMER AFC Automatic Fountain Cleaner

IMER AFC Automatic Fountain Cleaner

I.Mer – A.F.C. Automatic Fountain Cleaner

Automatically Clean Press Fountain And Fountain Roller

By eliminating the ink keys with the IPC system the ink fountain now has a fixed smooth edge, perfect for wrapping a liner around.
But why stop there?  The ingenious engineers at I.Mer have taken it several steps further by..

  • Adding a Fountain Roller Cleaner
  • Adding Magnetic Fountain Cheeks
  • Adding a Motorized Liner

As you can see in the video above, development didn’t stop there..

By incorporating an Ink Roller Wash System into the Automatic Fountain Cleaning System it is now possible to clean the entire unit or press in minutes

How much more production if you could..

Wash up in under “1 Minute”?

Update your Remote Inking System with a Divided Ductor & Auto Fountain Cleaner

IMer Remote Ink Control System

IMer Remote Ink Control System

When we were researching Ink Control Systems capable of delivering the exact pre-calculated volume of ink to the plate, we found only one…

I.Mer Remote Ink Control System
The I.P.C – Divided Ductor Roller

De-Skill Ink Presets with a Remote Ink Control System from I.Mer

Unlike other Remote Ink Control Systems, I.Mer’s Divided Ductor Roller was developed for the VERY demanding two piece can industry. Not only did it survive this harsh environment, it thrived being retrofited to over 85 can decorators.

I.Mer Cip 3

The main benefit of a divided ductor over conventional Remote Ink “Key” Control Systems, is the ability to transfer the exact amount of ink required in any zone without compromising other areas of the plate.

With a Divided Ductor it is possible to print solids & spot color side by side. No more spiral ductors for light coverage, or wrenches for heavy.

The operation of the Divided Ductor removes the variables associated with existing remote ink control systems.

Ink “key” system variables such as, operator sweep control, key wear, key calibration, sticking keys & hydraulic lift are all eliminated. 

How It Works

 The Divided Ductor System utilizes a fixed blade to establish a uniform ink film thickness on the fountain roller.

As the sweep is a fixed percentage of press speed, any hydraulic lift of the fountain roller, or film thickness variation, is repeatable & can easily be accommodated using offset parameters.

Now that a consistent ink film thickness has been established, extremely precise ink feed can be accomplished by automatically varying the dwell time of the divided ductor roller segments against the fountain roller. 

If you look closely at the fountain roller you can see the ink profile reflected in the ink film.

What You Are Watching..

  • To the left you can see the ink fountain has a small sausage of ink maintained by the ACC system.
  • The fountain is lined with a thin film and enclosed with magnetic end cheeks. (See Auto Fountain Cleaner)
  • The fountain roller is carrying a uniform ink film thickness across the entire width.
  • The un-energized Divided Ductor segments maintain contact with the ink train.
  • When energised the segments contact the fountain roller.
  • The time, individual ductor segments contact the fountain roller, is dependent upon the image profile, predetermined by the Area Reader.
  • Contact will be longer for areas of heavy coverage.
  • In areas of no coverage the segments do not move.
  • While in very light coverage the segments energize intermittently.

Additional Video – Heidelberg with I.Mer Remote Ink Control 

Designed using the KISS philosophy the Divided Ductor system eliminates many of the variables associated with ink key systems.
Pneumatically energized with spring return there are only 4 moving parts/section. The Divided Ductor system is a perfect example of less equals more.

I.Mer have successfully de-skilled not only the operation of ink setting but also the functionality of the system itself!

WAIT! There is More.. How would you Like to Wash Up in "1" Minute?